කැටයම කැපුවේ CNC මැෂිමෙන් ප්ලයිවුඩ් කෑල්ලක |
Programming, electronics, micro controllers, woodworking, metalworking, crafting, cnc, wood turning, algorithms, software GUIs, graphics and farming
Tuesday, November 28, 2017
Sunday, November 26, 2017
V කටුවෙන් කපපු ලී කැටයමක්
V හැඩයේ කටුවක් පාවිච්චි කරලා කොස් ලීයක, CNC මැෂිමෙන් කපපු කැටයමක්. කටුව යන්න ඕන පාර හොයාගත්තේ මේ මෘදුකාංගයෙන්. මේ මැෂිමෙන් තමයි කැපුවේ.
Tuesday, November 21, 2017
My First Cutting Board
This cutting board was made of Teak wood.
3/4 x 3/4 x 6 inch pieces |
Ready to apply wood glue |
Sanding, sanding and sanding and finishing |
Monday, November 20, 2017
My Homemade CNC version 3 driven by LinuxCNC and TB6560 Drivers
This is the 3rd version of my home made CNC machine. See version 2. Cutting area is about 48 x 36 x 2 in.
How Others Did
Dumidu made his own version using aluminum box bars.
How Others Did
Dumidu made his own version using aluminum box bars.
Tuesday, November 14, 2017
PIC 12F675 based Solar Battery Charger
This circuit was build to control charging/discharging of a solar powered battery. A 12F675 monitors the battery voltage through an ADC channel and connects/disconnects solar panel and the load to avoid over charging and over discharging the battery.
An LED connected to the micro controller indicates the state of the battery. When the battery is fully charged (>13v) it blinks in long pulses (2s) and the solar panel is disconnected. When the battery is charging i.e. 12.3v to 13v short pulses about 200ms in each 2s. When the voltage drops below 12.3v the load is disconnected from the battery and LED is blinked two 25ms pulses in each 2s interval.
But there is an issue with this circuit. When the load is connected while the battery is charged to say 12.5v, battery voltage suddenly drops below 12.3v due to current demand from the load and the internal resistance. Open circuit voltage of a battery is not what you get while running. When the load is disconnected, voltage goes back to the original value. This causes the circuit to take false decision and disconnect the load, then voltage restores and the load is connected back... endless loop. This can be avoided if we can detect when the load (say home lighting system) is taking current. A current sense resistor can be used for this. At that time program should use somewhat lower voltage to determine the 'low battery' state.
Note that the solar panel is connected through a normally closed relay pins and the load connected through normally open pins.
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An LED connected to the micro controller indicates the state of the battery. When the battery is fully charged (>13v) it blinks in long pulses (2s) and the solar panel is disconnected. When the battery is charging i.e. 12.3v to 13v short pulses about 200ms in each 2s. When the voltage drops below 12.3v the load is disconnected from the battery and LED is blinked two 25ms pulses in each 2s interval.
But there is an issue with this circuit. When the load is connected while the battery is charged to say 12.5v, battery voltage suddenly drops below 12.3v due to current demand from the load and the internal resistance. Open circuit voltage of a battery is not what you get while running. When the load is disconnected, voltage goes back to the original value. This causes the circuit to take false decision and disconnect the load, then voltage restores and the load is connected back... endless loop. This can be avoided if we can detect when the load (say home lighting system) is taking current. A current sense resistor can be used for this. At that time program should use somewhat lower voltage to determine the 'low battery' state.
Note that the solar panel is connected through a normally closed relay pins and the load connected through normally open pins.
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Program (HiTec-C) #include#include __CONFIG(UNPROTECT & WDTDIS & BORDIS & MCLRDIS & PWRTDIS & WDTDIS & INTIO); #define _XTAL_FREQ 4000000 void init() { TRISIO = 0b00000001; CMCON = 0b00000111; // Comparator Off ADCON0 = 0b10000001; // Ref = Vdd, Chan = 0, AD = On ANSEL = 0b01010001; // FOSC/16 __delay_us(30); // Acquisition Delay Min 20 uSec } int read_adc() { unsigned int n; GODONE = 1; // Start conversion while(GODONE); // wait for done n = (unsigned int)ADRESH << 8 | ADRESL; return n; } void delay_ms(int n) { while (n-- > 0) __delay_ms(1); } void FlashLED(int delay, int count) { while (count-- > 0) { GPIO2 = 1; delay_ms(delay); GPIO2 = 0; delay_ms(delay); } } void main(void) { init(); GPIO1 = 0; GPIO5 = 0; FlashLED(1000, 1); while (1) { unsigned int t; int bCharging; int bReady; t = read_adc(); // Note: adjust following magic numbers according to your setup. // Battery Level High if (t > 900) { GPIO5 = 1; // stop charging bCharging = 0; } else if (t < 860) { GPIO5 = 0; // charging bCharging = 1; } // Battery Level Low if (t < 750) { bReady = 0; // battery is discharged a lot GPIO1 = 0; // disconnect the load delay_ms(30000); } else if (t > 770) { GPIO1 = 1; // battery ready for working bReady = 1; } if (bCharging == 0) // > 13v FlashLED(2000, 1); else if (bReady == 1) // > 12.3v FlashLED(200, 1); else if (bReady == 0) // < 12.3v FlashLED(25, 2); delay_ms(2000); } }
Labels:
diy,
electronic,
microcontroller,
PIC,
programming,
solar
Monday, November 13, 2017
A Quick Weekend Project
This mortar is made of teak wood. Took about 3 hrs.
Octagonal shape is planned using hand planner |
Drilled lot of holes on the top with a 3/8" bit. Removed rest of the material with a chisel. |
Sanded |
With first coat of varnish |
Sunday, November 12, 2017
My Homemade CNC version 2 with USB Driven PIC16F877A Driver
This is the second version of my CNC machine that is capable of cutting plywood. (see version 1)
Skate bearings on L-Iron bars |
Home made mechanical encoders. I later removed these and made the system open loop. |
The controller software |
PSU, Stepper Drivers and PIC |
Sketchup Models
X-Axis (bed) |
Y-Axis |
Y-axis with Z-axis motor attached |
Z-axis and router |
Components
- 3A Stepper motors (280 oz-in I guess)
- Cheap TB6560 stepper drivers 24V-3A
- Thread bars and double nuts
- Skate bearings
- 24V 10A SMPS
- CP210x USB-TTL module.
- Homemade Firmware (CCS-C) and driver program (VC++)
- PIC16F877A (more than enough)
- 1/4 inch Trim router + 2mm HSS end mill + V-bit
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